The 128mm fan for high static thrust
With the DS-94-DIA HST Schuebeler launches a completely new jet
propulsion system. The system is based on a new 12-blade axial
compressor wheel which is driven by the all new Schuebeler electronic
commutated motor.
The 128mm axial compressor generates a
surpassing compression ratio and can therefore be integrated much more
efficiently in huge jet models than classic ducted fans. The rotational
speed level is only 26,500rpm at an impressive exhaust speed of 95m/s
and a thrust of 10kg. This high thrust impulse is therefore generated by
a high exhaust speed and a high inner efficiency of the axial fan
stage. In figures that means you can integrate this fan in jets up to
11kg and an exhaust diameter of just 105mm. The design of the 12-blade
axial compressor wheel is based on speed ratios which are similar to the
ratios of a full scale turbofan. That results besides a high efficiency
in a perfect optical scale appearance and a sound which can only be
compared to full scale jet engines. A silent whispering and fizzling of
the axial compressor at idle rpm is predominated by an impressive
jetstream noise coming from the exhaust at full throttle.
An extraordinary challenge was the development of an
electronic commuted DC motor that perfectly fits to the axial fan. The
12-blade compressor demands an impressive torque of 2,2Nm at 26,000rpm
which can only be generated by a high torque motor of high diameter and
shorter length. Consequently the new DSM 6740 Schuebeler motor has a
diameter of 67mm and a magnet length of 40mm. This motor is fully
integrated in the axialfan to assign a huge area for the main airflow.
In addition to that the motor is perfectly.
Cooled and needs no
efficiency decreasing internal ventilator. The motor is based on a two
pole design to allow a flexible fit of the motor characteristics to the
needs of the axial fan. Nevertheless the windings sit in a 12 slot
stator to increase the torque and to avoid any winding deformation at
high temperatures. The magnet is attached to a sheeted magnet holder and
reinforced by a bandage made of IMS carbon fibre which allows a high
rpm tolerance. The whole motor design was optimized in respect of
excessive heat tolerance and of course a high efficiency even at high
currents.
The mechanical design of the Schuebeler DSM 6740
motor is based on established mechanical engineering and distinguishes
itself by a shaft mount consisting of a fixed bearing and a prestressed
floating bearing. Front- and endbell are fixed by 8 countersunk head
screws, all surfaces are protected by hard anodizing. The result is a
very high durability in combination with a low mechanical soundscape
which allows the whispering of the axial fan to predominate even at idle
rpm.
The conjunction between motor and axial fan is made by 4
handmade carbon stators which also guide the 3 motor phases through the
UHM carbon sandwich shroud. The conversion of shaftpower to streampower
is accomplished by 12 handmade carbon rotor blades which sit form-closed
in precision aluminium swivels.
Technical data:
DS-94-DIA HST with DSM6730-650
Inner shroud diameter: 128mm
Fan swept area: 94cm²
Weight incl. motor, wires, connectors and
Secure Fan Fix: 1080g
Thrust range: 52-78N
Exhaust speed range: 72-82m/s
RPM range: 21.000-22.500rpm
Input power: 3,3-4,9kW
Allowed battery 10-12S 6000mAh
Overall efficiency: 65-68%
DS-94-DIA HST with DSM6740-600 (for airliners)
Inner shroud diameter: 128mm
Fan swept area: 94cm²
Weight incl. motor, wires, connectors and
Secure Fan Fix: 1230g
Thrust range: 71-90N
Exhaust speed range: 80-90m/s
RPM range: 22.000-26.000rpm
Input power: 4,1-6,1kW
Allowed Battery: 12-14S 9000mAh
Overall efficiency: 69%
DS-94-DIA HST with DSM6740-650
Inner shroud diameter: 128mm
Fan swept area: 94cm²
Weight incl. motor, wires, connectors and
Secure Fan Fix: 1250g
Thrust range: 82-107N
Exhaust speed range: 85-97m/s
RPM range: 23.000-28.500rpm
Input power: 4,7-7,0kW
Allowed Battery: 12-14S 9000mAh
Overall efficiency: 71-72%
DS-94-DIA HST with DSM6745-700
Inner shroud diameter: 128mm
Fan swept area: 94cm²
Weight incl. motor, wires, connectors and
Secure Fan Fix: 1330g
Thrust range: 100-130N
Exhaust speed range: 94-108m/s
RPM range: 28.000-30.500rpm
Input power: 6,6-9,7kW
Allowed battery: 12-14S 9000mAh
Overall efficiency: 70-71%